Paxar 545 Bedienungsanleitung

Users ManualModel 545PAXAR Systems GroupManual Edition 5.115 February 2002Manual Part Number 341398

8 • Unpacking / Inventory Users Manual Model 545™Unpacking / InventoryUnpackingThe PAXAR printer is shipped in 2 large cardboard boxes, of which one

98 • Assembly Drawings Users Manual Model 545™Unwind Support Assembly Drawing

Users Manual Model 545™ Assembly Drawings • 99Unwind Support Parts ListItem Part # Description Qty Item Part # Description Qty1A990058 8-32 x ¼” Set

100 • Assembly Drawings Users Manual Model 545™Unwind Nip Roller Assembly Drawing991021114536788

Users Manual Model 545™ Assembly Drawings • 101Unwind Nip Roller Parts ListItem Part # Description Qty.1 343192 Post, Snubber 12 343134 Arm, Unwind

102 • Assembly Drawings Users Manual Model 545™Unwind Snubber Assembly Drawing

Users Manual Model 545™ Assembly Drawings • 103Unwind Snubber Parts ListItem Part # Description Qty1 343128 Carrier, Snubber 12 343162 Bracket, Snub

104 • Assembly Drawings Users Manual Model 545™Print Module Assembly Drawing

Users Manual Model 545™ Assembly Drawings • 105Print Module Parts ListThere are no parts in the print module that can be changed by the user. If a

106 • Assembly Drawings Users Manual Model 545™Cartridge Support Deck Assembly Drawing

Users Manual Model 545™ Assembly Drawings • 107Cartridge Support Deck Parts ListItem Part # Description Qty Item Part # Description Qty1 346202 Brac

Users Manual Model 545™ Unpacking / Inventory • 9Inventory of ComponentsThe following list shows the additional parts (pieces) which should be inclu

108 • Assembly Drawings Users Manual Model 545™Feed Assembly Drawing

Users Manual Model 545™ Assembly Drawings • 109Feed Parts ListItem Part # Description Qty1 341206 Frame, Upright 12 351141 Ink Motor 13 344056K Driv

110 • Assembly Drawings Users Manual Model 545™Feed Roller Assembly212929121110272023222312305323915419320271382816241427152561718261

Users Manual Model 545™ Assembly Drawings • 111Feed Roller Parts ListItem Part # Description Qty Item Part # Description Qty1 341206 Frame, Upright

112 • Assembly Drawings Users Manual Model 545™Knife Assembly Drawing

Users Manual Model 545™ Assembly Drawings • 113Knife Parts ListItem Part # Description Qty Item Part # Description Qty1 197003 #10 Washer 1 20 35701

114 • Assembly Drawings Users Manual Model 545™Stacker Assembly Drawing – Part 1

Users Manual Model 545™ Assembly Drawings • 115Stacker Parts List – Part 1Item Part # Description Qty Item Part # Description Qty1 348001 Frame, Rea

116 • Assembly Drawings Users Manual Model 545™Stacker Assembly Drawing – Part 2

Users Manual Model 545™ Assembly Drawings • 117Stacker Parts List – Part 2Item Part # Description Qty Item Part # Description Qty1 348106 Plate, Sta

10 • Product Description Users Manual Model 545™Product DescriptionPrinter DescriptionThe PAXAR model 545 ink jet printer is an electronic printer t

118 • Assembly Drawings Users Manual Model 545™Rewind Assembly Drawing

Users Manual Model 545™ Assembly Drawings • 119Rewind Parts ListItem Part # Description Qty Item Part # Description Qty1 112033 Shaft, 6x6 rewind 1

Users Manual Model 545™ Product Description • 11Printer SpecificationPrintmethod:Narrow web ink jet one or two sided print – Single color only – 2/0

12 • Product Description Users Manual Model 545™OtherFeatures- Downloading of information while printer is operating- Sequenced Fields (Printer inst

Users Manual Model 545™ Printer Assembly • 13Printer AssemblyFuse ConfigurationThe main fuse(s) on the Paxar 545 are located inside the AC entry. T

14 • Printer Assembly Users Manual Model 545™Configuration Number Two: Line voltage within the range of(See 230VAC Fuse Placement) 180 - 265VAC @ 50

Users Manual Model 545™ Printer Assembly • 15P.C. Board IdentificationABDCA – Mother Bd. (371170) - Horizontal on bottom of printerB – Head Driver

16 • Printer Assembly Users Manual Model 545™Inserting a PCMCIA CardA PCMCIA card can be used to store fonts, logos, and operating system upgrades.T

Users Manual Model 545™ Printer Assembly • 17Print Module Insertion and RemovalCAUTION: Turn off the power to the printer before removing or inserti

This page intentionally blank

18 • Printer Assembly Users Manual Model 545™Print Module HandlingCAUTION: Do not lay the print module flat on the sides, back, or front if removedf

Users Manual Model 545™ Printer Assembly • 19Install the stacker up-right rails. Remove one of the spring-loaded screws. Insert thespring-loaded s

20 • Printer Assembly Users Manual Model 545™Cable InstallationStacker CableThere is a cable with a connector leading from the back of the stacker t

Users Manual Model 545™ Printer Assembly • 21Installing the Applications SoftwareThe software to drive the Paxar family of printers is covered in se

22 • Printer Operation / Adjustments Users Manual Model 545™Printer Operation / AdjustmentsInstalling and Removing Ink CartridgesCAUTION: NEVER INSE

Users Manual Model 545™ Printer Operation / Adjustments • 233) Remove the ink cartridges by pulling them straight out from their current position.

24 • Printer Operation / Adjustments Users Manual Model 545™Adjusting the UnwindBefore loading fabric for the first time and anytime the fabric widt

Users Manual Model 545™ Printer Operation / Adjustments • 25Threading Diagram• Open the hinged cover to the printer and thread the fabric through t

26 • Printer Operation / Adjustments Users Manual Model 545™ABOnce the machine has been threaded and is pulling fabric from the supply roll theactiv

Users Manual Model 545™ Printer Operation / Adjustments • 27Web Guide AdjustmentThe Paxar 545 printer has been designed with crowned rollers to main

Users Manual Model 545™ • iContentsScope 4Introduction ...

28 • Printer Operation / Adjustments Users Manual Model 545™• Open the feed roller by turning the feed lever counterclockwise.• Once the fabric is

Users Manual Model 545™ Printer Operation / Adjustments • 29Stacker Position Adjustment• Once the web has been centered in the printer or it has st

30 • Printer Operation / Adjustments Users Manual Model 545™Stacker Label Length Adjustment• Loosen the “T” head thumbscrews on either side of the

Users Manual Model 545™ Printer Operation / Adjustments • 31Stacker Full Level Adjustment• To change the height at which the machine will stop, fir

32 • Printer Operation / Adjustments Users Manual Model 545™Replenishing Fabric at End of Roll• The PAXAR 545 has been designed so that the fabric

Users Manual Model 545™ Printer Operation / Adjustments • 33Print Head OperationEach print module consists of two print heads mounted one on each si

34 • Printer Operation / Adjustments Users Manual Model 545™Printer SetupFrom time to time it may be necessary or desirable to reset the printer to

Users Manual Model 545™ Printer Operation / Adjustments • 35 -20 +208) On the front panel adjust the PRINT

36 • Printer Operation / Adjustments Users Manual Model 545™-10 +1011) On the front panel adjust STATION 2 DOT SHIFT to cause station 2’s webprint l

Users Manual Model 545™ Control Panel Operation • 37Control Panel OperationControl ButtonsStart- Starts the printer.- ON LINE light must be GREEN. (

ii • Users Manual Model 545™Threading Diagram...

38 • Control Panel Operation Users Manual Model 545™- Fabric moves through with test pattern printing.Stop- The stop button will stop the printer at

Users Manual Model 545™ Control Panel Operation • 39mark hole.- Flashing light while the printer is running, - the sensor is in-line withthe registr

40 • Control Panel Operation Users Manual Model 545™Front Panel Menu MapReady ForBatchesÎPrint / CutPositionsÎPrint HeadCleaning ProcÎCalibratingSen

Users Manual Model 545™ Control Panel Operation • 41Front Panel Power Up / Home ScreensPOWER UP (DIAGNOSTICS TESTS)D I AGNOST I C TES T 1This screen

42 • Control Panel Operation Users Manual Model 545™HOME SCREENREADY FOR BATCHES545ORBATCH I D QUANT I TYPCL001 10When the printer is powered up and

Users Manual Model 545™ Control Panel Operation • 43Pressing the MODE / Down Arrow key will take the user to the various modescreens listed below (R

44 • Control Panel Operation Users Manual Model 545™Front Panel Mode DescriptionsThere are six (6) main mode levels, which are selected and modified

Users Manual Model 545™ Control Panel Operation • 45PRINT / CUT POSITIONSPRESS ENTER FORPR I NT / CUT POS I T I ONThis screen follows the "BATC

46 • Control Panel Operation Users Manual Model 545™PR I NT POS I T I ON STAT I ON 2VALUE : ±XX NEW VALUE : ±YYThis screen follows the "PRINT P

Users Manual Model 545™ Control Panel Operation • 47CHANGE CUT POS I T I ONVALUE : ±XX NEW VALUE : ±YYThis screen follows the "PRINT OFFSET STA

Users Manual Model 545™ • iiiAppendix A 79Error Messages ...

48 • Control Panel Operation Users Manual Model 545™PRESS ENTER FORCLEAN I NG STAT I ON 2This screen follows the "CLEANING STATION 1" scre

Users Manual Model 545™ Control Panel Operation • 49CALIBRATE SENSORSPRESS ENTER TOCAL I BRATE SENSORSThis screen follows the "PRINT HEAD CLEAN

50 • Control Panel Operation Users Manual Model 545™BOT REF L OVER MARKVALUE:000 NEW VALUE:000This screen follows the "TOP REFL NOT OVER MARK&q

Users Manual Model 545™ Control Panel Operation • 51STOCK OUT NOT BLOCKEDVALUE:000 NEW VALUE:000This screen follows the "STOCK OUT BLOCKED"

52 • Control Panel Operation Users Manual Model 545™CONTROL LER VERS I ONXXXXXThis screen follows the "TOTAL INCHES OF STOCK" screen. Thi

Users Manual Model 545™ Control Panel Operation • 53LANGUAGE : XXXXXXNEW LANGUAGE : YYYYYYThis screen follows the "EMULATION MODE" screen.

54 • Control Panel Operation Users Manual Model 545™VERIFIER SETUPPRESS ENTER FORVER I F I ER SETUPThis screen follows the "FEATURE SETUP"

Users Manual Model 545™ Maintenance • 55MaintenancePrint Module HandlingWarningPrint heads contained in the print modules can be damaged easily, and

56 • Maintenance Users Manual Model 545™Print Module Replacement / Height AdjustmentCAUTION: Turn off the power to the printer before removing or in

Users Manual Model 545™ Maintenance • 57Print Head Swing Arm Stop AdjustmentIf a gap or overlap appears in the image on the front or back of the lab

4 • Scope Users Manual Model 545™ScopeIntroductionThis user’s manual was arranged for the person who is going to operate the printer.The information

58 • Maintenance Users Manual Model 545™Automated Print Head CleaningBefore performing the Automated Print Head Cleaning procedure check the printhe

Users Manual Model 545™ Maintenance • 59Manual Manifold Seal CleaningCAUTION: The print head nozzle plates are very delicate, use extremecare not to

60 • Maintenance Users Manual Model 545™Cleaning• Take a new foam tip swab (not a cotton swab) and clean any excess ink anddebris from both of the

Users Manual Model 545™ Maintenance • 61General Machine CleaningThe machine should be cleaned every eight hours of use or as needed. With theexcept

62 • Maintenance Users Manual Model 545™Lubrication ProcedureGeneralThe 545™ series printers are factory equipped with pre-lubricated bronze bearing

Users Manual Model 545™ Maintenance • 63Changing Stacker Belts8-32 CAP SCREWSFULL STACKERCONNECTORFIGURE 11. Remove stacker rail assembly by removin

64 • Maintenance Users Manual Model 545™JAM SENSORHARNESSRIVETSSNAP RINGFIGURE 22. Remove upper conveyor roller assembly by removing jam sensor harn

Users Manual Model 545™ Maintenance • 655. Insert an 8-32 screw into the threaded hole in the front side of the roller pin andremove the pin. (See f

66 • Maintenance Users Manual Model 545™SMALL DUALDRIVE BELTS(SEE ITEM 8)FIGURE 58. Remove small dual drive belts from one side of front roller to a

Users Manual Model 545™ Electrical Trouble Shooting • 67Electrical Trouble ShootingPower Up / Sign On / CommunicationsProblem Probable Cause Correct

Users Manual Model 545™ Warranty Information • 5Warranty InformationLimited WarrantyPAXAR Systems Group, Division of PAXAR Corporation, extends the

68 • Electrical Trouble Shooting Users Manual Model 545™Problem Probable Cause Corrective ActionFront panel does not completediagnostics test 2.1) O

Users Manual Model 545™ Electrical Trouble Shooting • 69Fabric AdvanceProblem Probable Cause Corrective ActionFabric does not advancewhen the start

70 • Electrical Trouble Shooting Users Manual Model 545™PrintProblem Probable Cause Corrective ActionPrinter advances fabric butdoes not print.1) If

Users Manual Model 545™ Electrical Trouble Shooting • 71Problem Probable Cause Corrective ActionVoids in print image in thefeed direction.1) Nozzles

72 • Mechanical Trouble Shooting Users Manual Model 545™Mechanical Trouble ShootingFabricProblem Probable Cause Corrective ActionFabric will not rol

Users Manual Model 545™ Mechanical Trouble Shooting • 73InkProblem Probable Cause Corrective ActionPrintProblem Probable Cause Corrective Action

74 • Mechanical Trouble Shooting Users Manual Model 545™Sensor LocationsA – Fabric Out / Splice Sensor – Detects when the fabric is depleted or a sp

Users Manual Model 545™ Mechanical Trouble Shooting • 75Non-volatile Memory ResetIt may be necessary from time to time to reset the non-volatile SRA

76 • Electrical Drawings Users Manual Model 545™Electrical DrawingsPrinter Wiring

Users Manual Model 545™ Electrical Drawings • 77Electrical System Schematic181134LINE CORDATJ1BOARD 2MODULEJ5J3341105INK CARTRIDGEOUTBOARDPROCESSORB

6 • Location / Power Requirements Users Manual Model 545™Location / Power RequirementsLocation of PrinterThe printer weighs approximately 80 Lbs. (~

78 • Electrical Drawings Users Manual Model 545™Motherboard Power ConnectorsThe power supply connector on any PC / XT or PC / AT compatible motherbo

Users Manual Model 545™ Appendix A • 79Appendix AError MessagesOn the Machine's detection of error(s), the display will show the first errore

80 • Appendix B Users Manual Model 545™Appendix BChip Upgrade Positions / Jumper SettingsPN.341106 REV0PAXAR SN.U17D8D10D39D27 D20D2D26 D14D1R5A58

Users Manual Model 545™ Appendix B • 813U31C57J3C33U29C23SN.REV 3.9PAXAR 371105U1C18U2C19U3 U4U 3 U 4C16U24C86C22C20U39+Y1C46WT2 WT3U 22U 21C49U23C

82 • Appendix B Users Manual Model 545™Front Panel Board P/N 511108(Use chip removal tool P/N. 351156 for square I.C removal)FRONT PANEL BOARD, Upg

Users Manual Model 545™ Appendix C • 83Appendix CInk Management / Shelf LifeThe liquid ink contained in the ink cartridges has a shelf life of one y

84 • Appendix D Users Manual Model 545™Appendix DKnife MFG GuidelinesSolenoid Trigger Setting +.000 -.0201. After the clutch and actuator is

Users Manual Model 545™ Appendix E • 85Appendix EMaterial Safety Data Sheet======================== SECTION I - GENERAL INFORMATION ================

86 • Appendix E Users Manual Model 545™=========================== SECTION V - REACTIVITY DATA ===========================STABILITY: StableINCOMPAT

Users Manual Model 545™ Appendix E • 87======================== SECTION VIII - CONTROL MEASURES ========================RESPIRATORY PROTECTION:None

Users Manual Model 545™ Location / Power Requirements • 7AC Power LinePAXAR requires that the electric service be 10 Amps @ 115VAC or 10 Amps @230VA

Users Manual Model 545™ Assembly Drawings • 89Assembly Drawings

90 • Assembly Drawings Users Manual Model 545™Frame Assembly Cover Drawing14910810117761981514316161312213181712161495814191010141418141277174

Users Manual Model 545™ Assembly Drawings • 91Frame Cover Parts ListItem Part # Description Qty1 341203 560 Base Pan 12 341206 Frame, Upright 13 341

92 • Assembly Drawings Users Manual Model 545™Frame Assembly Drawing

Users Manual Model 545™ Assembly Drawings • 93Frame Parts ListItem Part # Description Qty1 341206 Frame, Upright 12 341128 Assembly, Print Module Ca

94 • Assembly Drawings Users Manual Model 545™Sub - Frame Assembly Drawing

Users Manual Model 545™ Assembly Drawings • 95Sub - Frame Parts ListItem Part # Description Qty Item Part # Description Qty1 341206 Frame, Upright 1

96 • Assembly Drawings Users Manual Model 545™Power Unwind Assembly Drawing

Users Manual Model 545™ Assembly Drawings • 97Power Unwind Parts ListItem Part # Description Qty Item Part # Description Qty1 341206 Frame, Upright